As a key special equipment in AAC block production line and packaging process, Ruichi AAC Separator (also called White Separator) is superior in separating AAC blocks and AAC slabs. It is widely used in aerated concrete plant, AAC block factory and AAC block manufacturing plant, perfectly matching core equipment such as slurry tank, belt conveyor, pouring mixer and autoclave in the production line.
Core Function & Application
This separator is designed to separate sticky cake blanks into multiple layers, forming final aerated concrete blocks or AAC slabs (construction components). It only separates horizontal seams of finished brick piles, with the minimum separated product size not less than 50mm. Notably, it can separate 5cm thick panels and automatically split blocks and panels, solving product adhesion issues.
Working Process
1. Autoclaved mature cake blanks are conveyed to the separator’s hoist and lifted to the position where fixtures can clamp the first two layers of blocks/slabs near the separation line.
2. Adjacent blocks/slabs are separated by operating oil cylinders and guide rods, then the cylinders return to their original position.
3. The hoist descends with blocks/slabs for the second layer separation.
4. After all separations, the hoist resets, blocks/slabs are removed, and the next cycle starts.
Product Advantages
- Full hydraulic transmission system with two-stage filtration for stable operation.
- Each pair of fixtures can be independently controlled, with adjustable clamping and separation positions.
- Adjustable separation speed: normal cycle takes 6.5 minutes, and can be shortened to 4.5 minutes for higher efficiency.
- Reduces labor intensity, product damage from manual splitting, labor costs, and improves product qualification rate and appearance quality.
Basic Info & Maintenance
Composed of main body bracket, separator frame, lifting platform and other components, it is a main production equipment in the workshop that requires key management and strict maintenance. Its working status directly affects product qualification rate, so regular inspection and adjustment are necessary.
Ruichi, a professionalAAC block machine manufacturer and AAC factory manufacturer, provides high-quality separators for AAC block production line factory and Autoclaved Aerated Concrete block plant, supporting AAC Blocks Manufacturing Plant Turnkey Project Solutions.