Energy-saving Active Lime Rotary Kiln


Energy-saving Active Lime Rotary Kiln | Professional Quicklime Production Equipment

Product Introduction

Energy-saving active lime rotary kiln is specialized calcination equipment designed for high-quality active lime and quicklime production. It is widely used in metallurgy, chemical engineering, construction materials, environmental protection and other industries that require high activity lime products.

Our lime rotary kiln adopts advanced energy-saving structure, heat insulation technology and automatic control system, which greatly reduces heat loss and fuel consumption. It can produce high-activity lime with stable quality, high purity and excellent reactivity, fully meeting the strict requirements of modern industrial production.

Product Advantages

Key Benefits of Energy-saving Active Lime Rotary Kiln

  • 15-25% lower energy consumption than traditional lime kilns
  • High activity lime production with activity value over 360ml
  • Stable calcination temperature ensures uniform lime quality
  • High degree of automation reduces labor and operation costs
  • Long service life with wear-resistant and high-temperature resistant materials
  • Low emission design meets global environmental protection standards
  • High production capacity and stable continuous operation
  • Flexible fuel adaptability for coal, gas, natural gas and biomass

Technical Characteristics

Advanced Technical Features

Our energy-saving active lime rotary kiln is equipped with multi-stage sealing devices, composite heat insulation layers, and intelligent temperature control systems. The optimized cylinder inclination and rotation speed ensure sufficient heat exchange between materials and hot air.

The kiln body uses high-strength alloy steel and refractory materials, supporting long-term stable operation under high-temperature conditions. The PLC automatic control system realizes real-time monitoring and adjustment of temperature, pressure, speed and other parameters.

Application Scope

Industries & Applications

  • Metallurgical industry: Steelmaking with high activity lime
  • Chemical industry: Chemical raw material and calcium compound production
  • Construction materials: Aerated concrete block and mortar production
  • Environmental protection: Flue gas desulfurization and wastewater treatment
  • Mining industry: Mineral processing and non-ferrous metal smelting
  • Sugar industry: Sugar refinery and food processing
  • Paper making industry: Paper pulp manufacturing and processing

Working Principle

Core Operating Mechanism

Limestone raw materials enter the rotating kiln body from the higher end. Under the effect of rotation and inclination, materials move slowly to the lower end. The burner sprays fuel for combustion, generating high-temperature flue gas to heat and calcine limestone into active lime.

Technical Parameters

Standard Specification Data

Model Diameter (m) Length (m) Capacity (t/d) Power (kw)
Φ2.5×40 2.5 40 100-150 45
Φ3.0×50 3.0 50 200-250 55
Φ3.5×60 3.5 60 300-400 75
Φ4.0×70 4.0 70 500-600 90

Custom models and parameters are available based on your production capacity, raw material characteristics and site conditions. Contact us for personalized active lime production solutions.www.ruichi-equipment.com

Industry Value & Advantages

Economic & Production Value

Investing in energy-saving active lime rotary kiln brings significant economic benefits to lime manufacturing enterprises. Low energy consumption greatly reduces production costs, high-quality active lime improves product competitiveness and market price.

The equipment helps enterprises realize intelligent, green and efficient lime production, meeting market demand for high-quality lime and promoting the sustainable development of lime industry.

Frequently Asked Questions

Common Questions About Lime Rotary Kiln

Q1: What raw materials are suitable for your lime rotary kiln?

A: Limestone, marble, chalk and other calcium carbonate raw materials with CaCO3 content above 90% are suitable.

Q2: How long is the equipment service life?

A: The kiln body can be used for more than 15 years, refractory materials for 2-3 years, and wearing parts can be replaced easily.

Q3: Do you provide complete lime production line solutions?

A: Yes, we provide turnkey solutions including design, manufacturing, installation, commissioning and training.

Q4: What is the fuel consumption per ton of lime?

A: Fuel consumption is 110-130kg coal per ton of lime, 20-25% lower than traditional kilns.

Company Strength & Service

Professional Manufacturer & Global Service

Ruichi Equipment is a leading manufacturer of energy-saving active lime rotary kiln with over 20 years of R&D and production experience. We have professional technical teams, advanced processing equipment and strict quality control systems.

We provide global customers with one-stop service: free consultation, customized design, equipment manufacturing, on-site installation, commissioning training, after-sales support and spare parts supply. Our lime kiln products are exported to more than 15 countries.

Contact Us for Custom Solutions

If you plan to build or upgrade an active lime production line, please send us your raw material type, capacity demand and site conditions. Our professional team will provide you with free technical solutions, detailed quotations and project plans within 24 hours!

Choose Ruichi energy-saving active lime rotary kiln to achieve high efficiency, low cost and green lime production!

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