AAC Block Production Line Turnkey Project Service

Turnkey project service for AAC block production line.

Our AAC block complete production line turnkey project service is a comprehensive service aimed at establishing a fully functional AAC production facility with the highest efficiency and reliability.

Preliminary consultation and feasibility study.

Market and technical analysis: To understand the local demand for AAC products, including block size, quality requirements and price trends. Our technical experts will also assess the availability and quality of raw materials such as sand, fly ash, lime and cement in your area. This kind of analysis helps determine the production capacity and product portfolio that are most suitable for your project.

Financial forecast: Based on market and technical data, we have created a financial forecast. This includes the initial investment required for production equipment, factory construction and working capital. We also predict the operating costs, revenue streams and potential return on investment within a specific period, allowing you to clearly understand the financial feasibility of the project.

2. Customized factory design.

Customized layout: Our experienced engineering team designs a customized factory layout based on your site topography, available space and production requirements. We optimize the flow of materials and products within the factory, minimize transportation distances, and ensure smooth production operations. For instance, the raw material storage area is strategically located close to the batching and mixing sections, while the finished product storage area is designed to facilitate loading and distribution.

Equipment selection and integration: Our equipment portfolio includes raw material preparation machinery such as crushers, pulverizers and mixers, batching and gating systems, pre-curing and cutting equipment, high-pressure curing autoclaves and packaging machinery. All the equipment is meticulously crafted to ensure high productivity and consistent product quality.

3. Equipment supply and installation.

Quality Assurance: We provide all the necessary equipment for your AAC production line to ensure its quality and durability. Each piece of equipment undergoes strict quality control checks before leaving the factory. For instance, autoclaves are built to withstand high pressure and high temperature conditions and are equipped with safety features such as pressure safety valves and temperature sensors.

Professional installation: Our skilled installation team ensures that all equipment is correctly installed on your factory site. They follow detailed installation manuals and industry best practices to calibrate, connect and test each component. During the installation process, we will also train your on-site technicians on the basic equipment operation and maintenance procedures.

4. Debugging and Testing.

Performance optimization: After installation, we conducted a series of commissioning tests to fine-tune the performance of the production line. This includes adjusting parameters such as the mixing ratio, cutting speed, and autoclave curing time to achieve the desired product quality and production output. We use advanced testing equipment to measure the physical and mechanical properties of AAC blocks, such as density, compressive strength, thermal conductivity, etc., and make necessary adjustments to meet industry standards.

Fault handling and resolution: During the commissioning process, if any problems arise, our technical experts will promptly identify the root cause and implement effective solutions. Whether it is mechanical failure, electrical problem or process issue, we can ensure that the production line starts up and operates smoothly in the shortest time.

5. Operator training.

Comprehensive training program: We offer a comprehensive training program for your operators and maintenance personnel. The training module includes equipment operation, safety procedures, quality control and basic troubleshooting. The operators received training on how to operate each device correctly, set parameters and monitor the production process. Maintenance personnel are familiar with inspection tasks, component replacement and minor repair operations.

Practical experience: The training includes practical sessions on actual production lines, allowing your employees to gain practical experience under the supervision of our experts. Make sure your team has the ability to independently manage the AAC production line.

6. After-sales support.

Spare parts and maintenance: We have a large inventory of genuine spare parts to ensure quick availability in case of equipment failure. Our maintenance service team provides you with 24-hour remote support.

Our AAC block production line turnkey project service enables you to have confidence in obtaining the most advanced and complete AAC production equipment to produce high-quality AAC block products.

Required performance and quotation of AAC aerated concrete brick equipment production line.